BELMONT "SY-SERIES" ZNC
MANUAL HIGH SPEED EDM DRILLING MACHINE
FOR CARBIDE APPLICATIONS USING OIL DIELECTRIC
MODEL: SY-M-2535S S/N: GY13M2535S179 NEW: 2013
The SY-M-2535S control and quick response Z Axis
DC Servo motor, along with the standard triplex,
three plunger high pressure dielectric pump, combine
features that create a system to remove the dis-
integrated material rapidly, promoting smaller,
faster, and deeper drilling possibilities.
The Auto-Z feature compensates for electrode wear and
resets the Z Axis position at first spark. Setting
the depth of cut, retract stroke, and programming all
machine settings are accomplished directly on the
control.
MACHINE DESCRIPTION
The Belmont SY-M-2535S is a conventional "C" frame
design. All sides are supported on linear roller
ways and use high precision ball screws assuring ease
of movement and absolute precision.
The X and Y Axes are equipped with linear bearing
ways and precision linear glass scales with five
micron resolution. This provides true, closed loop,
position feedback for precise part positioning
accuracy. Position readouts are displayed on the
control panel giving the operator a constant update
on the machine as it operates. The X Axis travel
is 13.7" and the Y Axis Travel is 9.8". All
information can be displayed in metric or inch units.
The EDM head, the Z Axis, has a DC Servo drive with
a travel of 16.1" thus allowing the use of 16.0"
electrodes, 13.3" usable length, for greater economy.
The head is mounted on the back slide with 7.8" of
travel. The guide height is adjustable, up to 6.1".
The minimum open height is 0.4" and the maximum is
8.2". Adjusting the guide height to increase the open
height will reduce the usable electrode length.
The precision ground stainless steel worktable is 23.6"
by 11.8" and is divided into four mounting surfaces
with a series of M-8 threaded holes. The table also
has two movable rails, which are drilled and tapped
to accept tooling for quick clamping and locating of
the work piece. The table is contained in a work tank
measuring 27.9" wide, 20.4" deep and 5.9" tall and will
accept work pieces up to 880 pounds.
The dielectric unit is a self priming triplex, three-
plunger pump, capable of producing 1,200 to 1,400
PSI. Average running pressure is 500 to 700 PSI.
This amount of pressure is required to create a dielectric
flow through the rotating tube electrode, offering it
stability at the point of eDM, creating optimum flushing
conditions.
The SY-M-2535S is specifically designed for carbide
applications and EDM oil is used as the dielectric.
Included with the machine is a closed loop filter system
that consists of a reservoir, single cartridge filter
unit with a 5 micron paper cartridge, and a pump used
tofill and circulate the oil in the work tank. The
reservoir has a 55 gallon capacity. The filter system
also includes a liquid chiller that will maintain a
consistent temperature of the oil dielectric.
POWER SUPPLY AND MACHINE CONTROL
Located in the base of the machine, the power supply
is built with thelatest state of the art electronics
providing high frequency cutting energy to the electrode,
with on and off times that are available in 10 settings
and up to 30 average amperes of power.
SPECIFICATIONS:
MAX. AMPS: 30 AMPS
TABLE SIZE: 23.6" x 11.8"
MAX. WORKPIECE WEIGHT: 880 LBS.
LONGITUDINAL TRAVEL: 13.7"
CROSS TRAVEL: 9.8"
Z AXIS SERVO TRAVEL: 15.7"
BACKSLIDE TRAVEL: 7.8"
OPEN HEIGHT, MIN. - MAX.: 0.4" - 8.2"
ELECTRODE DIAMETERS AVAILABLE: 0.01" - 0.11"
MAX. HEIGHT OF WORKPIECE: 8.6"
FLOOR SPACE (L x W x H): 80" x 80" x 88"H
WEIGHT: 1,860 LBS.
EQUIPPED WITH:
"HABOR PRECISE INDUSTRIES CO." MODEL HE-250SA
OIL COOLER UNIT
55 GALLONS OIL DIELECTRIC EXTERNAL TANK
EXTRA FILTERS
MANUAL FOR THE MACHINE
WIRED FOR 3/60/220 VOLTS, 3.5 KVA SERVICE
** INSPECT IN OUR HARRISON, NJ WAREHOUSE **
** "EXCEPTIONAL" CONDITION & APPEARANCE **